QA/ME/CI/LEAN

Innovative Automation

Total investment (1.5 million USD)

auto-lock-stitchauto-lock-stitch

Auto lock stitch & trimming

webbling-end-foldwebbling-end-fold

Webbling end fold and stitch machines

shoulder-strapshoulder-strap

Shoulder strap Inside out turning machines

polybag-heatpolybag-heat

Polybag heat sealing machines

auto-cuttingauto-cutting

Auto cutting machine

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Training Self-Inspection for Operator

Every morning train & remind operator to maintain Self-inspection program and evaluate effectiveness

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QC Testing for inspection skills evaluation

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Training End Line/Inline QC

Training to End line/Inline QC for 2 times per week

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QC Testing for inspection skills evaluation

QA Activities

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At the start of every season, discussed all quality and improvements of product by Customer, Production Manager. Sales team, QA team

Pre-production sample meeting

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100% finished goods conduct needle detection by Metal detection machine

100% needle detection

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After bulk production start, take 4~5 pcs from first products for checking FOP every style per day

First of production review meeting

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QA implement final inspection FG products follow up AQL for released before shipment

Final inspection process

ME Activities

11

Beautiful & safety workplace

  • 6s / Kaizen culture
  • Visual management
  • Traffic light
22

Optimize Human Resource

  • Internal/external training
  • Each position with clear R&R
  • Incentive for employees
33

Improve Quality

  • Self-inspection implement
  • SOP for each operator
44

Improve productivity

  • Lean system: Line balancing/QCO implement
  • TPM program
  • 4M checklist
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